Project & Maintenance Engineer

Malayan Flour Mills

Project Engineering Upgrading/Modifications

Milling Upgrades: Manage modifications & upgrading of the milling machines & processes via machine technology, process design & drawings.
Vendor Liaison: Manage existing & explore new vendors for cost saving, new solutions & liaising with vendors for communication.
Project Planning: Coordinate with production for scheduling of installation/modification of machines.
Tasks prioritization: Support supervisor to manage & keep track of tasks on hand of project team.

Predictive Maintenance: Explore & implement condition based monitoring systems such as vibration analysis, thermography, etc to anticipate machine failures before they happen.
Spare Parts Management: Optimize the inventory of critical technical spares to ensure a balance between cost and mill uptime.
Troubleshooting: Act as the Tier-2 technical support for complex mechanical, electrical, or PLC-related failures that the standard maintenance crew cannot resolve.
Continuous Improvement: Analyze downtime data to identify recurring breakdowns and implement Root Cause Analysis (RCA) to fix them permanently.

Energy Audits: Monitor "kWh per ton of flour" and implement strategies to reduce the carbon footprint and utility costs of the mill.
Dust & Air Management: Optimize the pneumatic conveying systems and dust aspiration systems to ensure they are both effective and energy-efficient & complying with Department of Environmental.

Project Management: Lead the installation of new machinery, from budgeting and vendor selection to final commissioning.
Plant Layout: Design floor plans and machinery placements for expansions to ensure optimal material flow and ergonomic safety.
Automation: Support in design, installation, commissioning & maintenance of automation projects to reduce manual handling and improve consistency.

To perform any other tasks and assignments as directed by the management from time to time.